Reliance Automation, a leading provider of cutting-edge robotic and automation solutions, announces their strategic partnership with a Japanese technology firm to revolutionise meat processing through automation in Ireland. Leveraging innovative Japanese technology, Reliance Automation aims to drive efficiency, improve quality, and ensure food safety standards in Ireland’s meat processing industry.
De-boning and carcass processing challenges are a global problem within the meat industry. Traditionally, these tasks have been manual due to precision and the non-uniformity of the product. This has created a health and safety issue within the industry and in turn a critical issue in retaining staff willing to work in such a high-risk environment. According to the Irish Farmers Journal, the meat Industry in Ireland estimates that factories need 2,000 extra workers, while workers’ union SIPTU says pay and conditions are part of the problem. The environment also poses other challenges due to the need for washing machinery daily.
Meanwhile, Reliance Automation’s partner, Staubli robotics, has worked extensively with their multinational Japanese partner, Mayekawa, to develop a robotic solution to this de-boning and carcass splitting issue. After thoroughly assessing the environmental demands within the industry, the 6 -axis Stäubli RX160 was chosen for the task. The RX160 is a humid environment robot, specifically designed to withstand the food industry’s harsh cleaning processes and to work with the expected level of reliability under conditions that would kill a conventional robot.
The outcome of the newly implemented carcass splitting, and de-boning system was a successful throughput of no fewer than 500 portions of pork product leaving the plant every hour. To get the performance and speed required, three Stäubli robots were installed on the line, and were pushed to the limit to meet these requirements.
The successful Japanese collaboration marks a significant milestone in the evolution of meat processing worldwide. By integrating its partners’ advanced automation solutions into meat processing facilities, Reliance Automation seeks to address key challenges faced by the industry, including labour shortages, hygiene requirements, production efficiency and improved health and safety.
Key highlights of the automation solution include:
Advanced Automation Technology: The solution brings cutting-edge Japanese technology tailored for meat processing applications. This collaboration enables the development of custom automation solutions that meet the specific needs and requirements of meat processing facilities in Ireland.
Enhanced Efficiency: By automating labour-intensive tasks such as cutting, trimming, and packaging, the solution increases production efficiency and throughput while reducing reliance on manual labour. The integration of Japanese technology optimizes workflow processes, streamlining operations and minimising downtime.
Improved Quality and Safety: Automation ensures consistency and precision in meat processing, resulting in higher product quality and uniformity. Additionally, advanced hygiene features integrated into the automation systems help maintain stringent food safety standards, reducing the risk of contamination and ensuring consumer safety.
Sustainability: The solution prioritises sustainability by optimizing resource utilisation and minimising waste. By improving operational efficiency and reducing energy consumption, the partnership contributes to the industry’s efforts towards sustainability and environmental responsibility.
Commenting on the de-boning and carcass splitting solutions, Peter Creighton, CEO of Reliance Automation, stated, “We are thrilled to partner with Staubli, as well as a renowned multinational Japanese technology firm, Mayekawa, to revolutionise meat processing through automation in Ireland. This collaboration underscores our commitment to innovation and our dedication to providing cutting-edge solutions that empower businesses to thrive in an increasingly competitive market. We prioritise supporting our customers’ and providing new innovations to meet their requirements, so we are excited to provide this new meat processing system and pave the way for urgently needed manufacturing improvements in the meat industry.”
The adoption of automation technology in meat processing represents a significant step forward for the meat processing sector in Ireland. By embracing automation, companies fill the labour gap, enhance their competitiveness, meet growing consumer demand, and ensure the highest standards of quality and safety in meat products.
For more information on Reliance Automation’s automation solutions for meat processing, please visit www.relianceautomation.ie or email info@relianceautomation.ie.
